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316 Stainless Steel Polymer Melt Filter 63×254

Outer diameter
63 mm
Height
254 mm
Filter layer
316 Stainless steel
End caps
316 Stainless steel
Customized
Yes
Origin
Henan,China
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Products Description
Specification
Features

Products Description

The 316 stainless steel polymer melt filter element improves purity in polymer processing and protects downstream equipment. This heavy-duty, reusable filter element is precisely engineered for the demanding requirements of molten polymer filtration in extrusion, spinning, and compounding lines. Constructed from premium 316 stainless steel using advanced sintering or layered mesh bonding processes, it forms a porous barrier with an absolute filtration rating, capable of withstanding high pressure, high temperature, and corrosive polymer additives.

Designed to capture and retain carbonized particles, gel spots, foreign contaminants, and filler agglomerates, this filter is crucial for producing defect-free fibers, films, and high-quality molded parts. Its robust all-metal construction ensures zero migration of the filter media, offers exceptional structural integrity under pulsating pump pressure, and can be fully regenerated through controlled pyrolysis (burning), providing a permanent solution that significantly reduces consumable costs and production waste.

Specifications

Outer diameter 63 mm
Height 254 mm
Sealing material PTFE
Filter layer 316 Stainless steel
Filtration rate 1~25μm
Customized Yes
Origin Henan,China

This is the technical parameter of the custom polymer melt filter element. Send your inquiry and get the quotation within 12 hours.

Features

316 Stainless Steel Construction: Offers excellent resistance to corrosion from polymer additives, heat degradation by-products, and cleaning agents, ensuring durability and preventing product contamination.
Absolute Filtration for Melt Streams: Provides definitive removal of particles above its rated micron size, directly improving product quality, reducing die lines, and preventing spinneret clogging in fiber production.
High Dirt-Holding Capacity & Optimized Flow: The depth-type design of sintered metal or layered mesh provides substantial contaminant loading before necessitating a change, stabilizing pressure increase and extending production runs.
Fully Regenerative & Reusable: Can be cleaned multiple times via professional burn-out ovens or fluidized bed cleaners, restoring near-original performance and providing the lowest possible filtration cost per ton of polymer processed.
Didn't find your industry solution? Consult our technical experts immediately.

Application Industries

This filter is essential for process engineers and production managers in:

  • Fiber & Filament Spinning: Melt filtration prior to spinnerets for nylon, polyester, polypropylene, etc.

  • Sheet, Film, and Blown Film Extrusion: Protecting dies and improving clarity.

  • Compounding & Masterbatch Production: Removing gel and filler agglomerates.

  • Precision Injection Molding & Medical Polymer Processing: Ensuring ultra-clean melt for critical parts.

Manufacturer & Supplier

Huahang Filter combines material science with precision engineering to create filtration components that perform reliably under the combined assault of high temperature, pressure, and aggressive chemistry. Our polymer melt filters are built not as commodities, but as integral, high-reliability components of your production line.

Core Manufacturing Strengths for Critical Applications

  • Advanced Material Selection & Metallurgy: We utilize certified 316 stainless steel for its superior resistance to chlorides and organic acids often present in polymer melts, preventing pitting corrosion and ensuring long-term service life in challenging thermal cycles.
  • Precision Pore Structure Engineering: Whether using sintered powder or specially woven and laminated mesh, we engineer the filter’s pore size gradient and surface characteristics to achieve optimal contaminant capture while managing pressure build-up, crucial for maintaining stable extrusion rates.
  • Customization & Application Support: We provide tailored solutions, adjusting dimensions, micron ratings (commonly from 10 to 150 µm for melts), and connection types to fit specific breaker plates, housings, or screen changers from various OEMs.

FAQ

Q1: How do I clean this polymer melt filter?
A1: The standard industrial method is controlled pyrolysis (burn-out) in a specialized oven, which oxidizes the trapped organic polymer. For some applications, high-temperature fluidized sand baths or specialized solvent cleaning systems are also used. Never use abrasive physical cleaning that could damage the pore structure.

Q2: Can this filter be used with all types of polymers?
A2: 316 stainless steel is compatible with the vast majority of commercial polymers. For exceptionally aggressive materials, even more resistant alloys like Hastelloy can be sourced as a custom option.

Q3: Can you manufacture filters to fit my specific screen changer or breaker plate?
A3: Yes, customization is our strength. We regularly produce filters to match the exact dimensional, connection, and performance specifications of all major OEM screen changers and custom extrusion lines. Provide us with a drawing or sample for an exact match.

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Xinxiang City Huahang Filter Co., Ltd is professional in the production of Hydraulic Filter, Air Filter and Pipe Filter.Product series range from Oil Filter, Air Filter, Water Filter, Polymer Filter,Candle Filter Element, Stainless Steel Filter to filter Coalescer and Separator.

FAQ

What is the difference between a standard filter and a custom filter?

Standard filters are mass-produced in fixed sizes and specifications, while custom filters are designed to match specific equipment dimensions, operating conditions, and filtration requirements. Custom filters improve sealing, efficiency, and service life.

How do I select the right filter for my application?

Filter selection depends on fluid or air type, particle size, flow rate, pressure, temperature, and compatibility with the system. Providing operating data helps ensure optimal filtration performance.

Will your replacement filter cartridges damage my equipment? Is the quality guaranteed?

Absolutely not. Our replacement filter cartridges strictly adhere to OEM dimensions, interfaces, and performance standards, using equivalent or superior filter materials, and have passed rigorous ISO testing and end-user validation. We provide a quality guarantee to ensure the safe operation of your equipment.

We don't have a specific model number, only operating condition requirements. Can you help us select a suitable model?

Yes, but you need to provide:

① the filtering medium (oil, gas, water, chemical liquid?);

② flow rate, pressure, and temperature;

③ required filtration accuracy;

④ connection type.

Our technical team will recommend the most economical solution for you.

How can I ensure that this filter element can be adapted to my device/system?

We have multiple ways to ensure compatibility:


Provide original filter element information: Please provide the brand, model, clear photos or detailed dimension drawings of your existing filter element (especially the interface type and size, length, outer diameter, inner diameter).


Provide equipment information: Tell us your equipment brand, model or application scenario, etc.


Contact us: Our technical team has rich experience and can quickly determine or design a fully compatible replacement filter element based on the information you provide. It is recommended that you contact us directly to obtain the most accurate adaptation plan.

How do you ensure the quality and performance of the filter element?

Quality is our lifeline. We insist on:


Strict material selection: Use high-quality raw materials that meet industry standards.


Advanced technology: Use automated or precision-controlled production processes.


Multiple quality inspections: Implement full-process quality inspections from raw material storage to finished product delivery (including size, sealing, filtration efficiency, integrity testing, etc.).


Performance testing: Key products will undergo actual working condition simulation testing.


Compliance with standards: Our production and products comply with [e.g.: ISO 9001].


Customized verification: For customized filter elements, we will confirm key performance indicators with customers and provide test reports (if necessary).

What is a dust collector filter used for?

Dust collector filters remove airborne dust and particulate matter from industrial processes such as welding, grinding, woodworking, and powder handling to protect equipment and improve air quality.

How often should dust collector filter cartridges be replaced?

Replacement depends on dust load, operating hours, and cleaning efficiency. A consistent increase in pressure drop is a common indicator that the filter needs replacement.

Can dust collector filters be cleaned and reused?

Many cartridge filters are designed for pulse-jet cleaning, but they are not permanently reusable. Over time, media fatigue reduces performance and replacement becomes necessary.

What micron rating is best for hydraulic oil filtration?

Common hydraulic filters range from 3 to 25 microns. The optimal rating depends on system sensitivity and manufacturer specifications.

What happens if a hydraulic oil filter is not replaced on time?

Delayed replacement can cause pressure loss, valve sticking, pump wear, and reduced system efficiency, leading to costly downtime.

Where are precision filters commonly used?

Precision filters are widely used in electronics manufacturing, pharmaceuticals, food processing, chemical processing, and high-purity fluid systems.

How does precision filtration affect system performance?

Precision filtration improves product quality, extends equipment life, and reduces unplanned downtime caused by contamination.

What is the difference between a coalescer filter and a separator filter?

They are two distinct technologies often used together to remove liquids from a gas or liquid stream. The key difference is their core function:

A Coalescer Filter merges tiny, invisible liquid droplets into large, heavy ones.

A Separator Filter catches and drains those large droplets from the flow.

How They Work:

Coalescer: The stream passes through a special media (like fine fibers). Microscopic aerosol droplets collide and merge (coalesce) into drops large enough to drain. It solves the problem of suspended mist.

Separator: The flow then enters a chamber with baffles or vanes. The now-large droplets hit the surfaces, fall out by gravity, and collect in a sump. It provides the final, clean separation.

Are stainless steel filter elements washable?

Yes, most stainless steel filter elements can be cleaned using backflushing, ultrasonic cleaning, or chemical cleaning methods.
373-5471699
info@huahangfilter.com
+86 13781947634



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