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Custom Stainless Steel Sintered Mesh Filter 30×100

Type
Sintered Mesh Filter Element
OD
30 mm
Height
100 mm
Filter material
304/316 Stainless steel mesh
Filtration rating
Customized
Custom made
Available
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Products Description
Specification
Features

Products Description

The Custom Stainless Steel Sintered Mesh Filter Element is a precision‑engineered, high‑performance cylindrical filter cartridge designed and manufactured to your exact specifications for critical liquid and gas filtration applications. This compact sintered mesh filter element is ideal for systems where space is limited but absolute filtration integrity cannot be compromised – including analytical instrumentation, hydraulic servo protection, chemical dosing, pharmaceutical processing, and high‑purity gas distribution.

The filter element is constructed from multi‑layer stainless steel sintered mesh – multiple layers of precision‑woven wire mesh that have been vacuum‑sintered into a rigid, monolithic structure. The sintering process fuses the wire intersections, creating uniform, absolute‑rated pore size distribution, exceptionally high mechanical strength, and resistance to deformation under high differential pressure, thermal cycling, and aggressive chemical attack. Unlike simple woven mesh, sintered mesh will not unravel, shed fibers, or change pore size over time.

Specification of Sintered Mesh Filter

Type Sintered Mesh Filter Element
OD 30 mm
Height 100 mm
Filter material 304/316 Stainless steel
Filtration rate Customized
Maximum differential pressure Up to 5‑6 MPa
Origin Henan, China
Package Neutral carton package

This is a customized sintered mesh filter. If you have need of this filter, please contact us for the best price.

Features of Stainless Steel Sintered Mesh Filter

Five-Layer Sintered Construction: Standard configuration includes protective layer, precision control layer (determines filtration rating), dispersion layer, and dual reinforcement layers—creating a uniform, ideal filtration structure with high dirt-holding capacity
Precise & Reliable Filtration: Offers consistent surface and depth filtration with a uniform pore size rating. Effectively captures and retains particulate contaminants, protecting downstream valves, orifices, sensors, and actuators from wear, clogging, and malfunction.
Integrated External Thread Design : Features a machined external male thread for direct screw-in installation, eliminating the need for separate adapters or fittings in many applications. This design saves space, reduces potential leak points, and ensures a secure mechanical connection.
Superior Durability & Cleanability: Made entirely of corrosion-resistant stainless steel, it is suitable for a wide range of fluids and operating temperatures. The rigid sintered element can be repeatedly cleaned via backwashing, ultrasonics, or chemical methods for extended service life.
Compact Form Factor: The small footprint allows for easy integration into tight spaces within complex assemblies, instrument panels, or mobile equipment without compromising on filtration performance.
Didn't find your industry solution? Consult our technical experts immediately.

Manufacturer & Supplier of Sintered Filter

Huahang Filter is a specialized manufacturer with deep expertise in sintering technology and industrial filtration solutions. Our focus is on engineering reliable, high-performance metal filters. We control the manufacturing process from raw material selection to final quality testing, ensuring each element meets precise specifications for pore size, strength, and durability. Our team supports customers with technical selection and customization to ensure the filter integrates seamlessly and performs reliably in your specific application.

Our manufacturing facility is equipped with advanced vacuum sintering furnaces, precision welding equipment, and dimensional testing instruments, all operated by experienced technicians dedicated to producing filtration components of the highest international standard. We do not simply resell stock filters – we engineer and manufacture each custom element from raw materials to finished product, ensuring full control over quality, lead time, and cost.

Why Choose Huahang Filter

  • Advanced Sintering Process Control: We precisely control temperature, atmosphere, and pressure during the sintering process to create a uniform, three-dimensional porous structure with consistent pore size distribution.
  • Superior Stainless Steel Material Integrity: Utilizing certified stainless steel wire mesh, we offer exceptional corrosion resistance, particularly against chlorides and acidic environments.
  • Precision Engineering for Guaranteed Fit: We meticulously manufacture to exact dimensional specifications, ensuring the filter fits perfectly in designated housings. Our commitment to precision extends to end cap bonding, seal interfaces, and overall concentricity.
  • Robust Construction for Demanding Environments: The diffusion-bonded monolithic structure provides exceptional mechanical strength, resistance to thermal cycling, and the ability to withstand high differential pressures without collapse or deformation.
  • Comprehensive Customization Capability: Beyond standard sizes, we specialize in custom sintered components. Our engineering team can develop elements with specific micron ratings, dimensions, connection types, and material grades to meet unique application requirements.

FAQs of The Sintered Filter

Q1: How does the sintered mesh filter differ from a standard pleated filter cartridge?
A1: The difference is fundamental. A pleated cartridge typically uses a non-woven media with a nominal rating. Furthermore, the pleated cartridge is disposable, while the sintered mesh element is a durable, cleanable asset designed for hundreds of service cycles, offering a lower total cost of ownership for demanding applications.

Q2: What is the best method to clean this filter, and how do I know it’s clean?
A2: For most applications, ultrasonic cleaning followed by a clean water or solvent rinse is highly effective for removing embedded particles. Backflushing with clean compressed air or liquid is also common. A well-cleaned filter will restore its initial, clean pressure drop when tested with a clean fluid. A significant, irreversible pressure drop indicates the end of its usable life.

Q3: Can you provide customized sintered filter?
A3: Yes. We can not only provide the standard size, but also the customized filters. We routinely modify end cap designs (e.g., add NPT threads, O-ring grooves, or flanges) and can adjust the overall length or even the filtration rating to meet your specific system integration requirements and performance goals.

Q4: How does the number of sintered layers affect filtration performance, pressure drop, and cleanability?
A: More layers increase:

Mechanical strength – Additional reinforcing layers improve collapse pressure .

Dirt‑holding capacity – Depth loading increases as more layers are added, extending service life before cleaning.

Pressure drop – Each additional layer adds resistance; typically 5‑10% ΔP increase per layer.

Fewer layers offer lower ΔP but less strength and dirt‑holding. Standard recommendation for 30×100: 5‑layer (protective + control + dispersion + 2 reinforcing) balances all factors. Use 7‑layer only for high‑pressure or high‑abrasion applications; use 3‑layer for low‑pressure, high‑flow, clean service.

Related Products

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Xinxiang City Huahang Filter Co., Ltd is professional in the production of Hydraulic Filter, Air Filter and Pipe Filter.Product series range from Oil Filter, Air Filter, Water Filter, Polymer Filter,Candle Filter Element, Stainless Steel Filter to filter Coalescer and Separator.

FAQ

What is the difference between a standard filter and a custom filter?

Standard filters are mass-produced in fixed sizes and specifications, while custom filters are designed to match specific equipment dimensions, operating conditions, and filtration requirements. Custom filters improve sealing, efficiency, and service life.

How do I select the right filter for my application?

Filter selection depends on fluid or air type, particle size, flow rate, pressure, temperature, and compatibility with the system. Providing operating data helps ensure optimal filtration performance.

Will your replacement filter cartridges damage my equipment? Is the quality guaranteed?

Absolutely not. Our replacement filter cartridges strictly adhere to OEM dimensions, interfaces, and performance standards, using equivalent or superior filter materials, and have passed rigorous ISO testing and end-user validation. We provide a quality guarantee to ensure the safe operation of your equipment.

We don't have a specific model number, only operating condition requirements. Can you help us select a suitable model?

Yes, but you need to provide:

① the filtering medium (oil, gas, water, chemical liquid?);

② flow rate, pressure, and temperature;

③ required filtration accuracy;

④ connection type.

Our technical team will recommend the most economical solution for you.

How can I ensure that this filter element can be adapted to my device/system?

We have multiple ways to ensure compatibility:


Provide original filter element information: Please provide the brand, model, clear photos or detailed dimension drawings of your existing filter element (especially the interface type and size, length, outer diameter, inner diameter).


Provide equipment information: Tell us your equipment brand, model or application scenario, etc.


Contact us: Our technical team has rich experience and can quickly determine or design a fully compatible replacement filter element based on the information you provide. It is recommended that you contact us directly to obtain the most accurate adaptation plan.

How do you ensure the quality and performance of the filter element?

Quality is our lifeline. We insist on:


Strict material selection: Use high-quality raw materials that meet industry standards.


Advanced technology: Use automated or precision-controlled production processes.


Multiple quality inspections: Implement full-process quality inspections from raw material storage to finished product delivery (including size, sealing, filtration efficiency, integrity testing, etc.).


Performance testing: Key products will undergo actual working condition simulation testing.


Compliance with standards: Our production and products comply with [e.g.: ISO 9001].


Customized verification: For customized filter elements, we will confirm key performance indicators with customers and provide test reports (if necessary).

What is a dust collector filter used for?

Dust collector filters remove airborne dust and particulate matter from industrial processes such as welding, grinding, woodworking, and powder handling to protect equipment and improve air quality.

How often should dust collector filter cartridges be replaced?

Replacement depends on dust load, operating hours, and cleaning efficiency. A consistent increase in pressure drop is a common indicator that the filter needs replacement.

Can dust collector filters be cleaned and reused?

Many cartridge filters are designed for pulse-jet cleaning, but they are not permanently reusable. Over time, media fatigue reduces performance and replacement becomes necessary.

What micron rating is best for hydraulic oil filtration?

Common hydraulic filters range from 3 to 25 microns. The optimal rating depends on system sensitivity and manufacturer specifications.

What happens if a hydraulic oil filter is not replaced on time?

Delayed replacement can cause pressure loss, valve sticking, pump wear, and reduced system efficiency, leading to costly downtime.

Where are precision filters commonly used?

Precision filters are widely used in electronics manufacturing, pharmaceuticals, food processing, chemical processing, and high-purity fluid systems.

How does precision filtration affect system performance?

Precision filtration improves product quality, extends equipment life, and reduces unplanned downtime caused by contamination.

What is the difference between a coalescer filter and a separator filter?

They are two distinct technologies often used together to remove liquids from a gas or liquid stream. The key difference is their core function:

A Coalescer Filter merges tiny, invisible liquid droplets into large, heavy ones.

A Separator Filter catches and drains those large droplets from the flow.

How They Work:

Coalescer: The stream passes through a special media (like fine fibers). Microscopic aerosol droplets collide and merge (coalesce) into drops large enough to drain. It solves the problem of suspended mist.

Separator: The flow then enters a chamber with baffles or vanes. The now-large droplets hit the surfaces, fall out by gravity, and collect in a sump. It provides the final, clean separation.

Are stainless steel filter elements washable?

Yes, most stainless steel filter elements can be cleaned using backflushing, ultrasonic cleaning, or chemical cleaning methods.
373-5471699
info@huahangfilter.com
+86 13781947634

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