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Dehydration Coalescer Filter Element 149×1058

Type
Coalescer Filter Element
OD
149 mm
Height
1058 mm
Filter layer
Fiberglass/Polyester fabric
End caps
Carbon steel
Filtration rate
Customized
Origin
Henan, China
Package
Neutral carton package
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Products Description
Specification
Features

Products Description

The custom dehydration coalescer filter element is a high-performance filtration cartridge specifically engineered for the removal of both particulate contaminants and free/emulsified water from industrial fluids. This oversized coalescer element is designed for heavy-duty filter-separator vessels and coalescing dehydration systems serving demanding industries including jet fuel handling, power generation turbine oil conditioning, hydraulic and lubrication circuits, petrochemical processing, and marine fuel management.

Unlike standard particulate filters that only capture solid particles, a coalescer filter element is a depth-type filtration solution engineered for the high-precision separation of immiscible liquids, such as oil and water. It combines precision particle filtration with high-efficiency dehydration using advanced “coalescence separation” technology. As the fluid passes through the specialized multi-layer media, microscopic water droplets are merged into larger droplets, which are then separated by gravity and drained away, while solid contaminants are captured simultaneously.

Specifications

Type Coalescer Filter Element
Dimension 149×1058 mm
Filter layer Fiberglass/Polyester fabric
End caps Carbon steel
Filtration rate Customized
Working temperature -20~+110℃
Origin Henan, China
Package Neutral carton package

If you have need of coalescer filter, please send us the technical parameter to get the quotation.

Features

High Dehydration Efficiency: Effectively destroys oil-water emulsified structures that other dehydration methods (centrifugal, vacuum) cannot handle. Ideal for fluids with high water content or persistent emulsions.
Dual-Stage Filtration & Separation: Typically constructed with a coalescing stage followed by a drainage/barrier layer. This design first merges the tiny droplets, then provides a surface for the enlarged droplets to drain or be stripped away, preventing re-entrainment and ensuring maximum separation efficiency.
Multi‑Layer Depth Media for Superior Dirt-Holding: Built with progressively increasing pore sizes from inner to outer layers. Oil passes through the filter layer quickly due to lower surface tension, while water is retained and coalesced.
Advanced Hydrophilic Coalescing Technology: The coalescing media adopts a unique polar molecular structure. Fine water droplets are adsorbed onto the surface of the filter layer, causing them to agglomerate into larger droplets, which then settle out under gravity.
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Application & Manufacturer

This compact coalescer is essential in systems requiring precise phase separation:

  • Turbine Oil Conditioning: Removes free water, emulsified water, and particulate contaminants from steam turbine and gas turbine bearing lubrication systems. Extends turbine oil life and prevents water‑induced bearing damage.
  • Hydraulic System Dehydration: Prevents water‑induced corrosion, fluid degradation, and component wear in hydraulic presses, injection molding machines, and other high‑pressure hydraulic equipment operating in moisture‑prone environments.
  • Diesel and Marine Fuel Polishing: Removes emulsified water and suspended solids from diesel storage tanks, marine bunker fuel, and generator day tanks. Prevents microbial growth (diesel bug) and injector fouling.
  • Transformer Oil and Insulating Oil: Eliminates free water and particulate impurities that compromise dielectric strength and insulation performance in power transformers.
  • Lubricating Oil Circuits: Installed in paper machine lubrication systems, rolling mill oil circuits, and other high‑flow lubrication applications. Water removal prevents oil oxidation and bearing corrosion.
  • Petrochemical Processing: Separates water from hydrocarbon streams, including gasoline, kerosene, crude oil, and synthetic base fluids in refineries and processing plants.

Manufacturer of Coalescer Filter——Huahang Filter

Huahang Filter‘s coalescing filter elements embody our expertise in coalescing separation technology. We understand the precision engineering required for effective coalescing.

Huahang Filter’s Strength:

  • Precision filter media engineering: We carefully select and layer coalescing filter media to achieve the optimal balance of droplet capture, flow rate, and drainage performance.
  • Rigorous quality control: Each filter element undergoes strict inspection for dimensional accuracy, media integrity, and structural quality. We verify performance to ensure it meets the demanding separation requirements of compact systems.
  • Application-oriented support: Our technical team can assist you in selecting the appropriate materials and configurations based on your specific gas/liquid media and operating conditions to ensure reliable performance.

FAQ

Q: How do I confirm this coalescer filter element will fit my housing?
A: The most reliable method is to verify the exact outer diameter , overall length , seal type, and end cap configuration against your current element. If you have a drawing or sample, our technical team can cross-reference it for perfect compatibility.

Q: How does a coalescer element differ from a standard hydraulic filter?
A: A standard hydraulic filter removes solid particulate only. A coalescer element is specifically engineered to also remove free and emulsified water by causing microscopic water droplets to merge into larger droplets that separate by gravity. This is essential in systems where water contamination causes corrosion, oil degradation, and component wear.

Q: What is the typical water removal efficiency?
A: Under proper operating conditions, the coalescer element can achieve >99% removal of free and emulsified water, reducing water content to well below 100 ppm (parts per million). Actual efficiency depends on fluid viscosity, temperature, flow rate, and influent water concentration.

Q: Can I use this element with fire-resistant fluids like phosphate ester?
A: The standard construction is compatible with mineral oils and common synthetics. For phosphate ester (HFD-R/S), water-glycol (HFC), or other specialty fire-resistant fluids, please contact our technical team to verify seal and media compatibility before ordering.

Q: How does the coalescing process work?
A: The coalescing media (typically glass fiber) is engineered with oleophilic (oil-attracting) and hydrophobic (water-repelling) properties. As oil passes through, tiny water droplets adhere to the fibers, collide with other droplets, and merge (coalesce) into progressively larger droplets. These larger droplets are then released from the downstream side of the media and settle by gravity into the collection sump of the filter housing.

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Xinxiang City Huahang Filter Co., Ltd is professional in the production of Hydraulic Filter, Air Filter and Pipe Filter.Product series range from Oil Filter, Air Filter, Water Filter, Polymer Filter,Candle Filter Element, Stainless Steel Filter to filter Coalescer and Separator.

FAQ

What is the difference between a standard filter and a custom filter?

Standard filters are mass-produced in fixed sizes and specifications, while custom filters are designed to match specific equipment dimensions, operating conditions, and filtration requirements. Custom filters improve sealing, efficiency, and service life.

How do I select the right filter for my application?

Filter selection depends on fluid or air type, particle size, flow rate, pressure, temperature, and compatibility with the system. Providing operating data helps ensure optimal filtration performance.

Will your replacement filter cartridges damage my equipment? Is the quality guaranteed?

Absolutely not. Our replacement filter cartridges strictly adhere to OEM dimensions, interfaces, and performance standards, using equivalent or superior filter materials, and have passed rigorous ISO testing and end-user validation. We provide a quality guarantee to ensure the safe operation of your equipment.

We don't have a specific model number, only operating condition requirements. Can you help us select a suitable model?

Yes, but you need to provide:

① the filtering medium (oil, gas, water, chemical liquid?);

② flow rate, pressure, and temperature;

③ required filtration accuracy;

④ connection type.

Our technical team will recommend the most economical solution for you.

How can I ensure that this filter element can be adapted to my device/system?

We have multiple ways to ensure compatibility:


Provide original filter element information: Please provide the brand, model, clear photos or detailed dimension drawings of your existing filter element (especially the interface type and size, length, outer diameter, inner diameter).


Provide equipment information: Tell us your equipment brand, model or application scenario, etc.


Contact us: Our technical team has rich experience and can quickly determine or design a fully compatible replacement filter element based on the information you provide. It is recommended that you contact us directly to obtain the most accurate adaptation plan.

How do you ensure the quality and performance of the filter element?

Quality is our lifeline. We insist on:


Strict material selection: Use high-quality raw materials that meet industry standards.


Advanced technology: Use automated or precision-controlled production processes.


Multiple quality inspections: Implement full-process quality inspections from raw material storage to finished product delivery (including size, sealing, filtration efficiency, integrity testing, etc.).


Performance testing: Key products will undergo actual working condition simulation testing.


Compliance with standards: Our production and products comply with [e.g.: ISO 9001].


Customized verification: For customized filter elements, we will confirm key performance indicators with customers and provide test reports (if necessary).

What is a dust collector filter used for?

Dust collector filters remove airborne dust and particulate matter from industrial processes such as welding, grinding, woodworking, and powder handling to protect equipment and improve air quality.

How often should dust collector filter cartridges be replaced?

Replacement depends on dust load, operating hours, and cleaning efficiency. A consistent increase in pressure drop is a common indicator that the filter needs replacement.

Can dust collector filters be cleaned and reused?

Many cartridge filters are designed for pulse-jet cleaning, but they are not permanently reusable. Over time, media fatigue reduces performance and replacement becomes necessary.

What micron rating is best for hydraulic oil filtration?

Common hydraulic filters range from 3 to 25 microns. The optimal rating depends on system sensitivity and manufacturer specifications.

What happens if a hydraulic oil filter is not replaced on time?

Delayed replacement can cause pressure loss, valve sticking, pump wear, and reduced system efficiency, leading to costly downtime.

Where are precision filters commonly used?

Precision filters are widely used in electronics manufacturing, pharmaceuticals, food processing, chemical processing, and high-purity fluid systems.

How does precision filtration affect system performance?

Precision filtration improves product quality, extends equipment life, and reduces unplanned downtime caused by contamination.

What is the difference between a coalescer filter and a separator filter?

They are two distinct technologies often used together to remove liquids from a gas or liquid stream. The key difference is their core function:

A Coalescer Filter merges tiny, invisible liquid droplets into large, heavy ones.

A Separator Filter catches and drains those large droplets from the flow.

How They Work:

Coalescer: The stream passes through a special media (like fine fibers). Microscopic aerosol droplets collide and merge (coalesce) into drops large enough to drain. It solves the problem of suspended mist.

Separator: The flow then enters a chamber with baffles or vanes. The now-large droplets hit the surfaces, fall out by gravity, and collect in a sump. It provides the final, clean separation.

Are stainless steel filter elements washable?

Yes, most stainless steel filter elements can be cleaned using backflushing, ultrasonic cleaning, or chemical cleaning methods.
373-5471699
info@huahangfilter.com
+86 13781947634

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