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Flange Polymer Melt Filter Element 315×560

Outer diameter
315 mm
Height
560 mm
Connection
Flange
Filter layer
316 Stainless steel mesh
End caps
304 Stainless steel
Flow direction
Out-In/In-out
Origin
Henan, China
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Products Description
Specification
Features

Products Description

The Custom Flange Polymer Melt Filter Element 315×560 is a high‑capacity, heavy‑duty cylindrical filtration cartridge engineered for the most demanding polymer, polyester, and plastic melt processing applications. This large‑format candle filter element is manufactured to your exact specifications for seamless integration into continuous polymer filters (CPF), screen changers, spin pack assemblies, and extrusion systems where reliable removal of contaminants from high‑viscosity, high‑temperature molten polymer streams is critical to product quality and production uptime.

The defining feature of this filter element is its flanged connection interface, a robust bolted connection that provides superior sealing integrity under extreme operating conditions. Flange connections are particularly suited for polymer melt filtration because they withstand high pressures, resist leakage under thermal cycling, and accommodate the frequent filter changes required in continuous production environments.

 

Specifications

Outer diameter 315 mm
Height 560 mm
Connection Flange
Filter layer 316 Stainless steel mesh
Filtration rate Customized
Customized Yes
Origin Henan, China

Note: Exact parameters depend on the specific media grade, layer count, and application requirements. Huahang Filter’s engineering team can design the optimal specification for each customer’s unique polymer type, throughput, and cleanliness targets.

Features

Excellent High‑Temperature Resistance: All‑stainless construction (SS304/SS316L) withstands continuous operation up to 480°C, suitable for polyester (PET), polyamide (PA), polypropylene (PP), polyethylene (PE), and other engineering polymer melts.
Fully Customizable, Tailored to Your System: Offering comprehensive customization services: filter media, end caps, dimensions, and other specifications can be customized to meet your specific requirements and operating conditions.
Cleanable and Reusable : The rigid stainless steel structure supports thermal decomposition (baking), ultrasonic cleaning, and backwashing.
Maintains Process Stability: By providing consistent filtration efficiency, it helps maintain stable head pressure and throughput, which is critical for dimensional consistency in fibers, films, sheets, and profiles.
Didn't find your industry solution? Consult our technical experts immediately.

Application

The custom polymer melt filter element is engineered for critical polymer processing applications requiring absolute filtration, thermal stability, and long service life.

Primary Applications Include:

  • Fiber & Filament Spinning: Melt filtration prior to spinnerets for nylon , polyester , polypropylene , and other specialty fibers.

  • Sheet, Film, and Blown Film Extrusion: Protecting dies, improving clarity, and preventing defects in packaging films, agricultural films, and industrial sheets.

  • Compounding & Masterbatch Production: Removing gels, carbonized particles, and filler agglomerates to ensure uniform dispersion and product quality.

  • Precision Injection Molding: Ultra-clean melt for medical components, electronic parts, and high-quality consumer goods.

  • Hot Melt Adhesives: Filtration of molten adhesives to prevent nozzle clogging and ensure consistent application.

  • Recycling & Reprocessing: Removing contaminants from post-consumer and post-industrial polymer streams.

Manufacturer & Supplier

At Huahang Filter, we combine advanced material science with precision manufacturing to create filtration components that perform reliably under the combined assault of high temperature, high pressure, and aggressive chemistry. Our polymer melt filters are built not as commodities, but as integral, high-reliability components of your production line. Operating from our modern 26,000㎡ ISO-certified facility, we serve clients in over 120 countries, with exports accounting for more than 80% of our business.

Why Choose Huahang Filter

  • Factory‑Direct Custom Manufacturing: Every element is designed and produced in our ISO 9001 certified facility. No brand markups, no intermediary costs.

  • 20+ Years of Filtration Engineering Expertise: Since 2003, Huahang has specialized in polymer melt filters, wire mesh filtration, and high‑temperature applications. Our engineers understand the unique challenges of polymer processing.

  • Wide Material and Mesh Selection: SS304 and SS316L as standard, with other alloys available. Various mesh counts and multi‑layer configurations to optimize for your specific polymer and contamination level.

  • Complete Customization with Low MOQ: Any diameter, any length, any micron rating , any interface type. No minimum order quantity barriers—from a single prototype to production quantities.

  • Cleanable and Reusable: The woven mesh construction supports thermal, ultrasonic, and solvent cleaning. Multiple cleaning cycles reduce long‑term consumables cost.

  • ISO 9001 Certified Quality: Raw material inspection, in‑process quality control, and final dimensional verification ensure consistent, reliable performance.

Customization Service

Huahang Filter supports full customization of the Polymer Melt Filter Element and other melt filtration products:

  • Custom Filtration Rating — Available from 1 μm to 200 μm. Huahang’s engineering team will recommend the optimum rating based on the polymer type, contaminant particle size distribution, and final product quality requirements.
  • Custom Dimensions — Provide a drawing, sample, or dimensional sketch for exact replication.
  • Custom Interface / Connection — Flange, threaded connections, 222 / 226 O‑ring styles, quick‑connect, or any custom end‑cap configuration required to match system specifications.
  • Alternative Media Construction — Different materials can be customized based on customer drawings or operating conditions to meet production requirements.
  • Small‑Batch and Volume Production — Single‑unit sample orders accepted for validation; volume pricing and flexible lead times available for ongoing production requirements

FAQ

Q: Is the polymer melt filter element cleanable and reusable?
A: Yes. All metal construction supports backwashing, thermal decomposition (burn‑off in a controlled furnace), and ultrasonic cleaning. The element can be reused many times, significantly reducing long‑term costs.

Q: Are polymer melt filters compatible with all extruders?
A: Most are compatible, but proper sizing and pressure drop considerations are necessary for each extruder type.

Q: How to select the right polymer melt filter element?
A: Consider polymer type, melt temperature, viscosity, filler content, and chemical resistance to choose the correct filter material and mesh.

Q: Can melt filters be used for filled or reinforced polymers?
A: Yes, but high filler content requires wear-resistant materials like sintered metal, Inconel, or ceramic filters.

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Xinxiang City Huahang Filter Co., Ltd is professional in the production of Hydraulic Filter, Air Filter and Pipe Filter.Product series range from Oil Filter, Air Filter, Water Filter, Polymer Filter,Candle Filter Element, Stainless Steel Filter to filter Coalescer and Separator.

FAQ

What is the difference between a standard filter and a custom filter?

Standard filters are mass-produced in fixed sizes and specifications, while custom filters are designed to match specific equipment dimensions, operating conditions, and filtration requirements. Custom filters improve sealing, efficiency, and service life.

How do I select the right filter for my application?

Filter selection depends on fluid or air type, particle size, flow rate, pressure, temperature, and compatibility with the system. Providing operating data helps ensure optimal filtration performance.

Will your replacement filter cartridges damage my equipment? Is the quality guaranteed?

Absolutely not. Our replacement filter cartridges strictly adhere to OEM dimensions, interfaces, and performance standards, using equivalent or superior filter materials, and have passed rigorous ISO testing and end-user validation. We provide a quality guarantee to ensure the safe operation of your equipment.

We don't have a specific model number, only operating condition requirements. Can you help us select a suitable model?

Yes, but you need to provide:

① the filtering medium (oil, gas, water, chemical liquid?);

② flow rate, pressure, and temperature;

③ required filtration accuracy;

④ connection type.

Our technical team will recommend the most economical solution for you.

How can I ensure that this filter element can be adapted to my device/system?

We have multiple ways to ensure compatibility:


Provide original filter element information: Please provide the brand, model, clear photos or detailed dimension drawings of your existing filter element (especially the interface type and size, length, outer diameter, inner diameter).


Provide equipment information: Tell us your equipment brand, model or application scenario, etc.


Contact us: Our technical team has rich experience and can quickly determine or design a fully compatible replacement filter element based on the information you provide. It is recommended that you contact us directly to obtain the most accurate adaptation plan.

How do you ensure the quality and performance of the filter element?

Quality is our lifeline. We insist on:


Strict material selection: Use high-quality raw materials that meet industry standards.


Advanced technology: Use automated or precision-controlled production processes.


Multiple quality inspections: Implement full-process quality inspections from raw material storage to finished product delivery (including size, sealing, filtration efficiency, integrity testing, etc.).


Performance testing: Key products will undergo actual working condition simulation testing.


Compliance with standards: Our production and products comply with [e.g.: ISO 9001].


Customized verification: For customized filter elements, we will confirm key performance indicators with customers and provide test reports (if necessary).

What is a dust collector filter used for?

Dust collector filters remove airborne dust and particulate matter from industrial processes such as welding, grinding, woodworking, and powder handling to protect equipment and improve air quality.

How often should dust collector filter cartridges be replaced?

Replacement depends on dust load, operating hours, and cleaning efficiency. A consistent increase in pressure drop is a common indicator that the filter needs replacement.

Can dust collector filters be cleaned and reused?

Many cartridge filters are designed for pulse-jet cleaning, but they are not permanently reusable. Over time, media fatigue reduces performance and replacement becomes necessary.

What micron rating is best for hydraulic oil filtration?

Common hydraulic filters range from 3 to 25 microns. The optimal rating depends on system sensitivity and manufacturer specifications.

What happens if a hydraulic oil filter is not replaced on time?

Delayed replacement can cause pressure loss, valve sticking, pump wear, and reduced system efficiency, leading to costly downtime.

Where are precision filters commonly used?

Precision filters are widely used in electronics manufacturing, pharmaceuticals, food processing, chemical processing, and high-purity fluid systems.

How does precision filtration affect system performance?

Precision filtration improves product quality, extends equipment life, and reduces unplanned downtime caused by contamination.

What is the difference between a coalescer filter and a separator filter?

They are two distinct technologies often used together to remove liquids from a gas or liquid stream. The key difference is their core function:

A Coalescer Filter merges tiny, invisible liquid droplets into large, heavy ones.

A Separator Filter catches and drains those large droplets from the flow.

How They Work:

Coalescer: The stream passes through a special media (like fine fibers). Microscopic aerosol droplets collide and merge (coalesce) into drops large enough to drain. It solves the problem of suspended mist.

Separator: The flow then enters a chamber with baffles or vanes. The now-large droplets hit the surfaces, fall out by gravity, and collect in a sump. It provides the final, clean separation.

Are stainless steel filter elements washable?

Yes, most stainless steel filter elements can be cleaned using backflushing, ultrasonic cleaning, or chemical cleaning methods.
373-5471699
info@huahangfilter.com
+86 13781947634

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