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PTFE Air Filter Cartridge 80×117

Outer diameter
80 mm
Height
117 mm
Connection
G1 ½ female thread
Filter layer
PTFE
Support core
Diamond-pattern plastic mesh sleeve
End caps
Stainless steel
Manufacturer
Huahang Filter
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Products Description
Specification
Features

Products Description

The custom PTFE air filter cartridge 80×117 is a high-performance pleated filtration element engineered for industrial dust collection systems handling sticky, hygroscopic, fine, or chemically reactive dusts where standard filter media would blind, degrade, or fail to release dust effectively.

The filter element is constructed from a PTFE (polytetrafluoroethylene) membrane laminated onto a durable substrate – typically polyester or spunbond fabric. PTFE is a high-performance fluoropolymer with a unique combination of properties that make it the material of choice for challenging filtration applications. The PTFE membrane creates a smooth, non-stick, hydrophobic surface that provides several critical advantages: superior dust cake release during pulse cleaning, excellent resistance to moisture and chemicals, and surface filtration that prevents particles from embedding into the media depth.

Specification of The Custom Air Filter

Type Custom Air Filter Cartridge
Outer diameter 80 mm
Height 117 mm
Connection G1 ½ female thread
Filter layer PTFE
Support core Diamond-pattern plastic mesh sleeve
Origin Henan, China

The parameters listed above are specific to this custom air filter. Please send us your required parameter information to obtain a quote.

Features of PTFE Air Filter

Superior Dust Cake Release : The smooth, non-stick PTFE surface prevents dust from adhering to the media. Dust cakes release easily and completely during pulse-jet cleaning, maintaining low and stable pressure drop and extending service life.
Surface Filtration, No Particle Embedding : Particles are collected on the surface of the membrane rather than penetrating into the media depth. This prevents the irreversible pressure drop increase seen with depth-loading filters and ensures consistent performance throughout the service life.
Hydrophobic and Moisture-Resistant : The PTFE surface is hydrophobic – it repels water and moisture. This is essential for applications where humidity, condensation, or wet dust would cause cellulose filters to swell and fail, or where sticky dusts would adhere to standard media.
High Filtration Efficiency :: PTFE membrane filters achieve >99.8% efficiency for PM0.3 and PM0.5 fine particles, with some configurations achieving up to 99.99% particle retention. Effectively captures sub-micron dusts that standard filters often miss.
Didn't find your industry solution? Consult our technical experts immediately.

Manufacturer & Supplier of Custom Air Filter Cartridge

Huahang Filter, a filter element manufacturer with over 20 years of production and operation experience, adheres to quality as its core principle and strictly controls every production process.

  • In-house Media Expertise: We control the key parameters of the non-woven media—such as fiber type, diameter, density, and layering—allowing us to engineer cartridges for specific dust characteristics and efficiency targets, rather than relying on generic off-the-shelf media.
  • Engineered for Performance & Durability: Our cartridges are not merely assembled; they are engineered systems. We optimize the synergy between the filter’s package, the supporting inner and outer cages (made from galvanized or stainless steel), and the sealing system (using molded polyurethane or other gaskets) to ensure structural integrity during operation and vigorous pulse-jet cleaning cycles.
  • Full-range Customization Capability: Beyond standard sizes, Huahang Filter provides comprehensive customization. This includes tailoring media composition and grade, adjusting physical dimensions (diameter, length), modifying end cap designs, and developing special features such as fire-retardant treatments or anti-static coatings to meet unique operational challenges.
  • Quality-Driven Manufacturing: Each production batch follows a controlled process, from raw material inspection to final performance validation. We ensure consistent quality and reliable performance in every cartridge shipped.

Application

  • Chemical Processing : Filtration of corrosive gases, acid fumes, and chemically aggressive air streams where standard polyester media would fail.
  • Electronics Manufacturing : Filters cleanroom air and process gases where chemical resistance and low particle shedding are critical.
  • Power Generation : Gas turbine intake filtration and dust collection in coal-fired power plants where acidic flue gases are present.
  • Mining and Mineral Processing : Filters abrasive mineral dust and chemically aggressive process air.
  • HVAC Systems : Commercial and industrial building ventilation where chemical resistance and moisture tolerance are required.
  • Metalworking and Fabrication : Captures metal fines and grinding dust where coolant mists and chemical residues are present.
  • Wastewater Treatment : Air filtration for odor control and chemical fume extraction.

PTFE vs. Polyester vs. Fiberglass – Which Media Should You Choose?

Feature PTFE Polyester Fiberglass
Filtration Efficiency >99.8% at PM0.3 95-99% at 1-5 μm High (HEPA-grade)
Dust Release Excellent – non-stick surface Good Moderate
Chemical Resistance Excellent Good Good
Moisture Resistance Excellent Good Good
Temperature Resistance Up to 90-120°C Up to 135°C Up to 200-400°C
Filtration Mechanism Surface filtration Depth / Surface Depth
Cost Higher Lower Moderate
  • Choose PTFE when: Your application involves sticky, hygroscopic, or fine dusts that blind standard media; chemical exposure (acids, alkalis, solvents); high humidity or moisture; or where consistent low pressure drop is critical.
  • Choose Polyester when: You need standard industrial dust collection without chemical or moisture challenges, and cost is a primary consideration.
  • Choose Fiberglass when: You need high-temperature resistance (>150°C) or HEPA-grade efficiency.

Contact us for more details about the air filters.

FAQ

Q: What is the difference between PTFE-coated and PTFE membrane filters?
A: PTFE-coated filters have a thin PTFE layer applied to the substrate surface – cost-effective for many applications. PTFE membrane filters have a full PTFE film laminated to the substrate, providing higher efficiency, better dust release, and superior chemical resistance, at a higher cost.

Q: Why would I choose a PTFE filter over a standard filter?
A: Choose PTFE when you have sticky, hygroscopic, or fine dusts that blind standard media; chemical exposure (acids, alkalis, solvents); high humidity or moisture; or when consistent low pressure drop is critical for energy efficiency. PTFE filters also have a longer lifespan compared to other materials, making them cost-effective in the long run.

Q: Can this PTFE filter cartridge be cleaned and reused?
A: No. The non-stick surface allows for effective in-service pulse cleaning, but the cartridge itself is designed for single-use replacement when differential pressure reaches the change-out point. Attempting to wash or water-clean the cartridge can damage the membrane and compromise filtration performance.

Related Products

Related Cases

Xinxiang City Huahang Filter Co., Ltd is professional in the production of Hydraulic Filter, Air Filter and Pipe Filter.Product series range from Oil Filter, Air Filter, Water Filter, Polymer Filter,Candle Filter Element, Stainless Steel Filter to filter Coalescer and Separator.

FAQ

What is the difference between a standard filter and a custom filter?

Standard filters are mass-produced in fixed sizes and specifications, while custom filters are designed to match specific equipment dimensions, operating conditions, and filtration requirements. Custom filters improve sealing, efficiency, and service life.

How do I select the right filter for my application?

Filter selection depends on fluid or air type, particle size, flow rate, pressure, temperature, and compatibility with the system. Providing operating data helps ensure optimal filtration performance.

Will your replacement filter cartridges damage my equipment? Is the quality guaranteed?

Absolutely not. Our replacement filter cartridges strictly adhere to OEM dimensions, interfaces, and performance standards, using equivalent or superior filter materials, and have passed rigorous ISO testing and end-user validation. We provide a quality guarantee to ensure the safe operation of your equipment.

We don't have a specific model number, only operating condition requirements. Can you help us select a suitable model?

Yes, but you need to provide:

① the filtering medium (oil, gas, water, chemical liquid?);

② flow rate, pressure, and temperature;

③ required filtration accuracy;

④ connection type.

Our technical team will recommend the most economical solution for you.

How can I ensure that this filter element can be adapted to my device/system?

We have multiple ways to ensure compatibility:


Provide original filter element information: Please provide the brand, model, clear photos or detailed dimension drawings of your existing filter element (especially the interface type and size, length, outer diameter, inner diameter).


Provide equipment information: Tell us your equipment brand, model or application scenario, etc.


Contact us: Our technical team has rich experience and can quickly determine or design a fully compatible replacement filter element based on the information you provide. It is recommended that you contact us directly to obtain the most accurate adaptation plan.

How do you ensure the quality and performance of the filter element?

Quality is our lifeline. We insist on:


Strict material selection: Use high-quality raw materials that meet industry standards.


Advanced technology: Use automated or precision-controlled production processes.


Multiple quality inspections: Implement full-process quality inspections from raw material storage to finished product delivery (including size, sealing, filtration efficiency, integrity testing, etc.).


Performance testing: Key products will undergo actual working condition simulation testing.


Compliance with standards: Our production and products comply with [e.g.: ISO 9001].


Customized verification: For customized filter elements, we will confirm key performance indicators with customers and provide test reports (if necessary).

What is a dust collector filter used for?

Dust collector filters remove airborne dust and particulate matter from industrial processes such as welding, grinding, woodworking, and powder handling to protect equipment and improve air quality.

How often should dust collector filter cartridges be replaced?

Replacement depends on dust load, operating hours, and cleaning efficiency. A consistent increase in pressure drop is a common indicator that the filter needs replacement.

Can dust collector filters be cleaned and reused?

Many cartridge filters are designed for pulse-jet cleaning, but they are not permanently reusable. Over time, media fatigue reduces performance and replacement becomes necessary.

What micron rating is best for hydraulic oil filtration?

Common hydraulic filters range from 3 to 25 microns. The optimal rating depends on system sensitivity and manufacturer specifications.

What happens if a hydraulic oil filter is not replaced on time?

Delayed replacement can cause pressure loss, valve sticking, pump wear, and reduced system efficiency, leading to costly downtime.

Where are precision filters commonly used?

Precision filters are widely used in electronics manufacturing, pharmaceuticals, food processing, chemical processing, and high-purity fluid systems.

How does precision filtration affect system performance?

Precision filtration improves product quality, extends equipment life, and reduces unplanned downtime caused by contamination.

What is the difference between a coalescer filter and a separator filter?

They are two distinct technologies often used together to remove liquids from a gas or liquid stream. The key difference is their core function:

A Coalescer Filter merges tiny, invisible liquid droplets into large, heavy ones.

A Separator Filter catches and drains those large droplets from the flow.

How They Work:

Coalescer: The stream passes through a special media (like fine fibers). Microscopic aerosol droplets collide and merge (coalesce) into drops large enough to drain. It solves the problem of suspended mist.

Separator: The flow then enters a chamber with baffles or vanes. The now-large droplets hit the surfaces, fall out by gravity, and collect in a sump. It provides the final, clean separation.

Are stainless steel filter elements washable?

Yes, most stainless steel filter elements can be cleaned using backflushing, ultrasonic cleaning, or chemical cleaning methods.
373-5471699
info@huahangfilter.com
+86 13781947634

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